Service Offering
Our service offering entails a customisable end-to-end package for your project, covering every step from planning to final assembly and including dependable contact persons. Since all steps of development and processing are carried out on our own premises, we can guarantee flexibility and ease of project handling.
Structural Analysis & Construction
Ongoing optimised training and the use of the most common software applications and packages are hallmarks of our Technical Department team, ensuring maximum flexibility and efficiency in addressing almost any need.
All processing is carried out directly at our site on a total production area of about 10,000 m². Experienced and skilled workers handle all steps of your project from receiving the semi-finished products to inspecting the outgoing goods.
Production | Material Preparation
Apart from our plate shears, edging machines, bow saws, bending machines and flame cutting unit, we also fully own automatic sawing/drilling equipment for sawing, drilling, milling and engraving beams, standard and profiled pipes. Technical equipment details:
• Working area (LxWxH): 12,000 x 620 x 500 mm
• Welded machine portal construction for holding two horizontal and one vertical drilling unit
• Efficient drilling and countersinking – thread cutting
• Use of HSS, hard metal and solid carbide drills
• Three drilling axes with a total of 15 tools and automatic tooling system
• Machine operation by the state-of-the-art PROFILINE steelwork software package
Production | Assembly & Welding
The MAG(135, 136), TIG(141) and E(111) welds created by our certified welders are approved in conformity with EN ISO 3834, EN 1090 EXC 4, EN 15085-2 CL 1, EN ISO 17660 Part 1. Four welding supervisors (IWE, IWT, 2x IWS) ensure the perfect quality of welds the welders create on the following materials:
• General structural steels
• Weldable fine-grained steels
• Rust, acid and heat-resistant steels
• Aluminium
Our modern machines ensure safe procedures, with maximum precision and a wide range of different machining.
Machining | CNC 5-axis Travelling Column Milling Machine
DMG-Mori - DMF 360 linear:
Max. X-axis travel: 3600 mm
Max. Y-axis travel: 1100 mm
Max. Z-axis travel: 900 mm
Max. table load: 5 to
Table length: 4200 mm, extendable by feed-through option
Machining | Modular CNC Turning Centre
EMCO Hyperturn 665 MC Plus:
2x 12tool turret
2x spindle
Y-axis
Revolution diameter: 430 mm
Driven tools in both turrets
Max. turning length: 744 mm
Bar passage diameter: 65 mm
Sandblasting & Varnishing
Our continuous flow path sandblasting machine processes components up to 2,000 mm wide, 800 mm high and up to 16,000 mm long. Larger components are manually shot-peened in a sandblasting shop.
Our main paint shop (20 m x 16 m) is used for airless painting processes. In our cyclic paint shop, water-soluble paints are applied to components up to 3,000 mm long, 1,000 mm wide, 750 mm high and a maximum unit weight of 1,000 kg.
Assembly
To complete your project, ask our experienced employees to provide the assembly and/or final assembly services on your site. Many projects make professional assembly services a set part of our deliverables.
